{"id":79,"date":"2014-07-07T12:46:20","date_gmt":"2014-07-07T10:46:20","guid":{"rendered":"http:\/\/www.staton.sk\/en\/?page_id=79"},"modified":"2014-07-07T12:46:20","modified_gmt":"2014-07-07T10:46:20","slug":"offer-coats","status":"publish","type":"page","link":"https:\/\/stary.staton.sk\/en\/services\/coating\/offer-coats\/","title":{"rendered":"Our offer of coats"},"content":{"rendered":"

The coats of STATON company\u00a0 \u2013 nano-layer and multi-layer reach high hardness, low friction coefficient, high resistance against abrasive and adhesive weari and high heat resistance.\u00a0<\/strong><\/p>\n

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Coat types produced in STATON Turany:<\/strong><\/p>\n

TiN \u2013 Titanium Nitride<\/strong><\/p>\n

It is the most common hard, abrasion-resistant coat. It provides for reducing the friction, improving the chemical and heat resistance, and reducing the built-up edge, primarily at soft steel machining. TiN is suitable for coating the tools made of sintered carbide and tool steels\u2013 drills, milling cutters, screw-taps, reamers, cutting tips, cutting tools, shearing tools, benders, moulds, etc. Thanks to its rich gold color it is extensively applied also as a decorative coating.<\/p>\n

TiAlN \u2013 Titanium Aluminium Nitride<\/strong><\/p>\n

It is harder than TiN and its heat\/oxidizing resistance is higher than 800\u00b0C. It is used for machining the materials of higher strength and at more difficult cutting conditions. TiAlN is suitable mainly for monolithic hard-metal milling cutters, drills and cutting tips.<\/p>\n

KTRN \u2013 Composity Temperature Resistant Nitride<\/strong><\/p>\n

KTRN is suitable for applications where the high chemical and heat resistance (over 900\u00b0C) is required. KTRN is an universal coating, which is suitable for machining both easily and hardly machinable steels, non-corrodible steels, cast iron and is used in extremely hard cutting conditions. It is used for monolithic hard-metal milling cutters, drills and cutting tips for CNC machining centres.<\/p>\n

CRONAL \u2013 Chromium Aluminium Nitride<\/strong><\/p>\n

Cronal is a especially developed coat for extremely hard cutting conditions at machining the heat-treated steels.<\/p>\n

 <\/p>\n\n\n\n\n\n\n\n<\/colgroup>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
COAT<\/strong><\/td>\nCoat thickness<\/strong><\/td>\nHardness<\/strong>\u00a0(GPa)<\/strong><\/td>\nFriction coeff.<\/strong><\/td>\nHeat resistance\u00a0<\/strong>(\u00b0C)<\/strong><\/td>\nCoating temperature<\/strong><\/td>\n<\/tr>\n<\/thead>\n
TiN<\/strong><\/td>\n1 a\u017e 4<\/td>\n23<\/td>\n0,5<\/td>\n600<\/td>\n450 – 500 \u00b0C<\/td>\n<\/tr>\n
CrN<\/strong><\/td>\n26<\/td>\n0,75<\/td>\n600<\/td>\n<\/tr>\n
TiCN<\/strong><\/td>\n27<\/td>\n0,2<\/td>\n400<\/td>\n<\/tr>\n
TiCN multi<\/strong><\/td>\n27<\/td>\n0,2<\/td>\n400<\/td>\n<\/tr>\n
TiAlN<\/strong><\/td>\n32<\/td>\n0,6<\/td>\n800<\/td>\n<\/tr>\n
AlTiN<\/strong><\/td>\n2 a\u017e 4<\/td>\n33<\/td>\n0,65<\/td>\n900<\/td>\n450 – 500 \u00b0C<\/td>\n<\/tr>\n
CARBOTIL<\/strong><\/td>\n36<\/td>\n0,4<\/td>\n750<\/td>\n<\/tr>\n
Alu CARBO<\/strong><\/td>\n35<\/td>\n0,4<\/td>\n800<\/td>\n<\/tr>\n
CRONATIL<\/strong><\/td>\n34<\/td>\n0,6<\/td>\n900<\/td>\n<\/tr>\n
CARBOCRONAL<\/strong><\/td>\n35<\/td>\n0,5<\/td>\n800<\/td>\n<\/tr>\n
ALUTICROL<\/strong><\/td>\n2 a\u017e 4<\/td>\n34<\/td>\n0,6<\/td>\n900<\/td>\n450 – 500 \u00b0C<\/td>\n<\/tr>\n
CARBOALUN<\/strong><\/td>\n35<\/td>\n0,5<\/td>\n850<\/td>\n<\/tr>\n
KTRN I.<\/strong><\/td>\n36<\/td>\n0,45<\/td>\n1000<\/td>\n<\/tr>\n
KTRN II.<\/strong><\/td>\n37<\/td>\n0,4<\/td>\n900<\/td>\n<\/tr>\n
CRONAL I.<\/strong><\/td>\n36<\/td>\n0,45<\/td>\n1000<\/td>\n<\/tr>\n
CRONAL II.<\/strong><\/td>\n2 a\u017e 4<\/td>\n37<\/td>\n0,4<\/td>\n950<\/td>\n450 – 500 \u00b0C<\/td>\n<\/tr>\n
CALCRON<\/strong><\/td>\n36<\/td>\n0,4<\/td>\n1000<\/td>\n<\/tr>\n
CALCRONIS<\/strong><\/td>\n37<\/td>\n0,45<\/td>\n1100<\/td>\n<\/tr>\n
CALCROL<\/strong><\/td>\n36<\/td>\n0,35<\/td>\n1000<\/td>\n<\/tr>\n
SICRAL<\/strong><\/td>\n37<\/td>\n0,3<\/td>\n1000<\/td>\n<\/tr>\n
CrN – L<\/strong><\/td>\n1 a\u017e 3<\/td>\n20<\/td>\n0,7<\/td>\n650<\/td>\n< 200 \u00b0C<\/td>\n<\/tr>\n
CrCN – L<\/strong><\/td>\n22<\/td>\n0,3<\/td>\n600<\/td>\n<\/tr>\n
CrTiN – L<\/strong><\/td>\n20<\/td>\n0,5<\/td>\n650<\/td>\n<\/tr>\n
CrTiCn – L<\/strong><\/td>\n22<\/td>\n0,35<\/td>\n500<\/td>\n<\/tr>\n
TiCN – L<\/strong><\/td>\n25<\/td>\n0,2<\/td>\n400<\/td>\n<\/tr>\n
TiN – L<\/strong><\/td>\n23<\/td>\n0,45<\/td>\n600<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Complete table of coats PDF<\/a><\/p>\n

COMPOSITE HIGH-TEMPERATURE RESISTANT COATS KTRN<\/strong><\/p>\n

New composite coats based on Al, Ti, Si, Nb and Cr produced by new ARC technology, reach heat resistance against oxidation up to 1000\u00b0C. The hardness reached is about 3500 HV and adhesion of coats is 100 \u2013 120N. These coats are intended mostly for cutting tools (drills, milling cutters, shank tools, cutting tips) of sintered carbides working under conditions of high cutting speeds.<\/p>\n

The mechanical properties of composite coats were measured at Department of \u00a0solid substances physics of Comenius University in Bratislava and operating life tests were performed at own facilities using the CNC milling machining centre CINCINATI MILACRON. Cutting tips from SANDVIK COROMANT company were used as the testing tools, which were deposited by various kinds of coats. The ratio of cutting edge wear to the length of cut was measured. Material used for machining was the tool steel acc. to STN 419436 hardened to 30 HRC. Speed of 1300 rev\/min, stock removal of 2 mm and feed of 0,2 mm.<\/p>\n

The following picture show comparison of cutting edge\u2019s wear for two different coats \u00a0\u2013 TiAlN and KTRN<\/p>\n

\"\"<\/a>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \"\"<\/a><\/p>\n

TiAlN after 3 m cut (x100) \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0\u00a0KTRN after 8 m cut (x100)<\/p>\n

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The coats of STATON company\u00a0 \u2013 nano-layer and multi-layer reach high hardness, low friction coefficient, high resistance against abrasive and adhesive weari and high heat resistance.\u00a0 Coat types produced in STATON Turany: TiN \u2013 Titanium Nitride It is the most common hard, abrasion-resistant coat. It provides for reducing the friction, improving the chemical and heat […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":75,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","meta":[],"yoast_head":"\n\n\n\n\n\n\n\n\n\n